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Machining & Turning Services


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Our facility is fully equipped with 3- and 4-axis CNC machining equipment as well as manual machines to meet the general machining demands of various industries, including rail, truck, construction, pump, energy, mining, and prototype automotive. Plymouth Foundry specializes in machining custom components from castings as well as flat sheet or bar stock. Through machining, we add value to cast parts by facing, turning diameters, adding slots, pockets, holes, and complex surface contours. Gray iron and ductile iron sand castings, alloy steels, aluminum, stainless steel, and carbon steel are common materials that we machine. Special materials processed include plastic, nylon, and fiberglass reinforced plastic.

By utilizing our one-stop casting and custom machining services, OEMs and other industrial customers can reduce their overall product development cost significantly. Our machining capabilities include turning, milling, drilling, broaching, and grinding. CNC turning centers at our facility can machine parts up to 24" in diameter.

Our Brown & Sharpe CMM and DCC CMM systems enable us to verify part dimensions to your custom specifications. Plymouth Foundry’s division managers ensure smooth execution of your jobs from foundry to machine shop and keep you informed of the project status. Depending on your manufacturing needs, we also offer value-added services such as painting, assembly, and packaging.





Specifications  · Equipment Used

Specifications

Industry Focus

Agricultural
Appliance

Building

Construction

Electrical

Energy

HVAC

Industrial

Marine

Medical

Military/Mil-Spec

Mining

Railroad

Intended Application

Construction Machinery
Engineered Plumbing

Engines

Gears

Hydraulics

Impellers

Industrial Machinery

Machine Tools

Ornamental

Pumps

Valves

Machining Processes

Boring
Broaching

Counterboring

Countersinking

Drilling

Facing

Knurling

Parting/Cutting

Pocketing

Profiling

Reaming

Tapping

Thread Milling

Turning
  • Contour Turning
  • Form Turning
  • Taper Turning
  • Straight Turning
Threading
  • External
  • Internal
Internal Forming

Materials (Metals)

Alloy Steels
Aluminum

Brass

Bronze Alloys

Carbon Steel

Iron

Stainless Steel

Materials (Plastic Polymers)

Fiberglass Reinforced Plastic
Nylon

Plastics

Fixtures

Four-jaw chuck
In-House Fixturing & Tooling

Three-jaw chuck

Equipment Capabilities

CAD Design Services
CAM Programming Services

CNC Control Capabilities

Milling

Machinery Axis

3
4

Secondary Services Offered

Assembly
Grinding

Inspection

Lapping

Packaging

Painting

Pressure Testing

Tolerances

Concentricity : ± 0.0005 in
Straightness : ± 0.0005 in

Maximum Part Weight/Maximum Lifting Capacity

1,500 lbs (Okuma Horizontal)
3,600 lbs (Okuma Vertical)

Production Volume

From 1 unit to several thousand units per run
Prototype to Mid Volume

Lead Times Available

6 weeks
Quoted on job by job basis

Industry Standards

(We can meet unique specifications of customers)
ANSI

ASME

ASTM

ISO 9001:2000

Mil-Spec

Pressure Equipment Directive (PED) 97/23/EC 7/2, Annex I, Paragraph 4.3

File Formats

2-D Vector
ASCII

AutoCAD (DWG,DWZ)

BMP

CADL

Catia (CATDrawing,CATPart)

CGM

DWG

DXF

EMF

FAX

GE33.1

GEO

GEO33.21

GIF

HGL

IGES

Inventor (IDW, IPT)

JPG or JEPG

NFL

OBJ

PARASLD

PCT

PCX

PDF

PLT

PNG

Pro-E or Pro/Engineer (DRW,PRT,XPR)

RAS

SAT

SFX

SolidEdge (DFT)

SolidWorks (SLDPRT,SLDDRW,SLDDRT)

STEP

STL

SurfCam (DSN)

SV

TGA

TIFF

TXT

VDA

WMF

WRL


Equipment Used

Okuma V60RM CNC Vertical Turning Center with Milling Function

  • 40-HP
  • 12 tool turret 20/2000 rpm
  • 27.6-inch swing
  • 15-inch chuck
  • Part Size Limitation: Diameter – 24.02 inches, Length - 26 inches

Okuma LB-400 CNC Turning Center

  • 30-HP
  • 12 tool turret 65/3500 rpm
  • 25-inch swing tailstock MT 5
  • 10 and 15-inch chuck
  • 3-inch spindle through hole
  • Part Size Limitation: Diameter - 14 inches, Length - 26 inches

Okuma MA-650 VB CNC Vertical Machining Center

  • 30HP
  • 32 Tool A.T.C.
  • x-60 inches
  • y-28 inches
  • z-30 inches
  • Part Size Limitation: x-60 inches, y-28 inches, z-30 inches

2 - Okuma MX50HB CNC Horizontal Machining Centers

  • x - 27.5 inches
  • y - 31.50 inches
  • z - 27.56 inches
  • (2) 20-inch Pallets
  • 60 A.T.C. Cat 50 Taper
  • Part Size Limitation: Length - 31.5 inches, Width - 31.5 inches, Height - 35.43 inches
  • 1 Full "B" Axis
  • 1 One Degree "B" Axis

Engine Lathe

Acer Engine Lathe
  • 17 inches x 23 inches

Turret Lathes

J.L. No. 5 Turret Lathe
  • 17 inches x 23 inches

Grinders

Mattison Grinder No. 42
  • Part Size Limitation: Table - 42 inches, Height - 30 inches
Sellers Drill Grinder
  • 3-inch capacity

Vertical Mills

Acer
  • 10-inch x 50-inch table

Vertical Lathes

Bullard Cutmaster VTL
  • 36-inch table and 42-inch swing

Drilling Equipment

Carlton Radial Drill
  • 4-foot arm 11-inch column
  • No. 4 MT
Carlton Radial Drill
  • 3-foot arm
  • 9-inch column
  • No. 4 MT
Allen Drilling Machine
  • 6 spindle (tapping on 2 stations)
Clausing Drill
  • single spindle

Broaching Equipment

2 - Horizontal pull: 1 screw pull and 1 hydraulic pull

Other Machining Equipment

Disintegrator
Electro Arc Tap

Powermatic Saw

Spitfire Lapping Machine (26 Table)

Wells Saw

Inspection Equipment

1 - Brown & Sharpe 7/10/7 Size DCC Coordinate Measuring Machine (PC-DMIS Software)
1 - Brown & Sharpe Computerized Coordinate Measuring Machine


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