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At Plymouth Foundry, Inc., we offer thin wall and wear resistant custom castings for prototype and low to medium volume production. We work with austenitic ductile, gray and high silicon high moly ductile iron materials. Our castings are available with tensile strength of 20,000 to 100,000 psi and weight in the range 1 oz. to 150 lbs.

Our facility is well equipped with automatic molding machines, electric furnaces, spin blasters and grinding stations. We provide additional services such as assembly, e-coating, heat treating, layout, machining, new pattern equipment procurement, painting, quality control, pattern repair, mounting, gating and rigging.

Our castings are suitable for a wide range for applications including machine components, compressors, expanders, crankshafts, engineered plumbing, impellers, pumps and valves. Lead times are quoted on job-by-job basis and usually takes us about 4 weeks. We are also ISO 9001:2015 certified.

Our clients come from a diverse set of industries including agricultural, building, construction, electrical, energy, HVAC, marine, military and railroad. We meet ANSI, ASME, ASTM and military standards. To find out more about our world-class custom castings, contact us today.
Unit of Measure

Specifications

General Capabilities

N/A Furnish Castings to Customers' Specific Requirements

Materials Poured

N/A Austenitic Ductile Iron (ASTM A571-71) Ductile Iron (ASTM A536-84) Gray Iron (ASTM A48-83) High Silicon High Moly Ductile Iron

Tensile Strength

N/A 20,000 to 100,000 psi

Casting Features

N/A High Tensile Thin Wall Wear Resistant

Weight Range

N/A 1 oz to 150 lbs

Additional Services Provided

N/A Assembly E-Coating Heat Treating Layout Machining New Pattern Equipment Procurement Painting Pattern Repair, Mounting, Gating, and Rigging Quality Control

Production Volume

N/A From 1 Unit to Several Thousand Units Per Run Low Volume to Mid Volume Short to Medium Runs and Prototypes

Lead Times

N/A 4 weeksQuoted on Job-by-Job Basis

Certifications

N/A ISO 9001:2015 Certified

Equipment List

Molding Department Equipment List

N/A FBO-III Roberts Sinto Automatic Molding Machine (Flask Size: 20" x 24") Rota-lift (Flask Sizes: 26" x 26" and 30" x 30")

Melting Department Equipment List

N/A 2 to 4,000 lbs Coreless Induction Electric Furnaces

Core Types Equipment List

N/A Disco 3100 Isocure Shell Sand

Cleaning Department Equipment List

N/A 1 - Spin Blast 1 - Wheelabrator 2 - 30" Grinding Stations 4 - Secondary Grinding Stations

Pattern Storage Facility Equipment List

N/A Concrete Building with a Sprinkler System and Fire Walls Separating Pattern Storage Building from Foundry.

Additional Information

Industry Focus

N/A Agricultural Appliance Building Construction Electrical Energy Heating, Ventilation, and Air Conditioning (HVAC) Industrial Marine Medical Military/Mil-Spec Railroad

Intended Applications

N/A Architectural Parts Automotive and Machine Components Compressors and Expanders Construction Machinery Crankshafts Engineered Plumbing Engines Gears General Machinery Heavy Compressors Hydraulics Impellers Industrial Machinery Light Compressors Machine Tools Medium Gear Blanks Municipal and Water Works Ornamental Pumps Street Lamp Posts Valves

Industry Standards

N/A ANSI ASME ASTM ISO Mil-Spec

Software Used

N/A Cimatron SolidWorks

File Formats

N/A 2-D Vector ASCII AutoCAD (DWG, DWZ) BMP CADL Catia (CATDrawing, CATPart) CGM DWG DXF FAX GE33.1 GEO GEO33.21 GIF HGL IGES Inventor (IDW, IPT) JPEG NFL OBJ PARASLD PCT PCX PDF PLT PNG Pro-E or Pro/Engineer (DRW, PRT, XPR) RAS SAT SFX SolidEdge (DFT) SolidWorks (SLDPRT, SLDDRW, SLDDRT) STEP STL SurfCam (DSN) SV TGA TIFF TXT VDA WMF WRL